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ISO19642 EV High-Voltage Cable

Category::EV Cable

Views:1324Times

Release Date:2024-01-23

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Detailed Introduction

Application characteristics of cables for electric vehicles: 

small wiring space, high current and high voltage, high and low temperature environment, poor heat dissipation, bad driving environment with salt spray and electromagnetic field, oil pollution and chemicals, low smoke halogen-free flame retardant.


Date Sheet

Common choices for EV high voltage cables:

Usage Environment

Common specifications mm2

Material

Features

Drive motor--MCU

35mm2、50mm2、70mm2*3

180°C silicone or 150°C XLPE 

Thermosetting material, high temperature resistance, soft, shielding structure Structure, tear resistance

Air Conditioning System - PDU

2.5mm2、4mm2、6mm2*2

125°C XLPE 

Soft, shielded construction

Small Battery-DC/DC

10mm2、16mm2、25mm2

125°C XLPE

Soft

DC/DC--PDU

16mm2、25mm2*2

125°C XLPE

Soft, shielded construction

MCU--PDU

35mm2、50mm2、70mm2*2

125°C XLPE

Soft, shielded construction, tear-resistant

Car charger-battery

6mm2、10mm2

125°C XLPE

Soft, shielded construction

Battery - PDU

50mm2、70mm2*2

125°C XLPE

shielded construction

Battery - BMS

20AWG

200℃ FEP

High temperature resistant, smooth

Battery - DC Charging Stand

35mm2、50mm2、70mm2*2

125°C XLPE

High temperature resistance, anti-cracking

 

Common choices for EV high voltage cables:

(Reference Standard: IS0 19642-2019-5、IS0 19642-2019-9)

E-MARK Approval No: E24*118R03/01*0375*00

Construction

Features

1、Conductor1

1、Rated temperature :-40℃~+(125℃, 150℃)

  Material: Bare Copper

2、Rated Voltage:AC 600V/DC 900V;AC 1000V/DC 1500V

2、Insulation

3、Short-term Aging:240h,Comply with  IS0 19642

  Material: XLPE

4、Long-term Aging: 3000h,Comply with   IS0 19642 

  Color:Orange

5、Flame Test: Comply With   IS0 19642

3、Shielded

6、Bending Radius: 4*OD@OD﹤15mm ; 6*OD@OD≧15mm

  Material:Tinned Copper 

7、Dielectric Voltage:10kVac/5min. No Breakdown

4、Sheath

8、Oil Resistance:Comply With  IS0 19642

  Material: XLPE

9、Anti-tear Performance :>20N/mm

  Color:Orange 

10、Environmental Requirements:Compliant with RoHS 2.0 and REACH